The technical and functional textile industry has relied on circular knitting and weaving processes for decades. These conventional methods require numerous wet processes, chemical interventions and energy-intensive stages to reach the final product. Intology's flat knitting technology fundamentally changes this paradigm — eliminating unnecessary steps in the production chain to both reduce environmental footprint and maximise resource efficiency.

Process Comparison

Conventional Knitted Garment Process

01
Circular Knitting
02
Dyehouse Pre-treatment
03
Dying / Washing
04
Drying / Finishing
05
Spreading / Cutting
06
Sewing

New Generation Intology Process

01
Flat Knitwear
02
Dying / Washing / Drying
Eliminated
Eliminated
Eliminated
Eliminated
Environmental Advantages

Minimum Water Consumption

Wet pre-treatment, separate dyeing and multiple washing stages in conventional processes are eliminated. Water consumption drops dramatically in the Intology process — the same product, with far less water.

Minimum Chemical Usage

Dyehouse pre-treatment and multiple chemical baths are eliminated. Less chemicals, less wastewater, a cleaner production process. The chemical footprint left on the environment is minimised.

Low Energy Consumption

Reducing from a 6-stage to a 2-stage process directly lowers energy consumption. Fewer machines, less heating, less drying — a lower carbon footprint.

Near-Zero Waste

Fully fashioned and WholeGarment technologies completely eliminate the spreading-cutting stage. Fabric waste approaches zero — raw material efficiency is maximised.

Shortened Production Chain

Conventional processes require 6 separate stages and often 6 different facilities. Intology's flat knitting technology reduces this chain to 2 stages, eliminating both logistics emissions and intermediate stock waste.

Respect for Nature

Less water, less chemicals, less energy, less waste — all leading to one outcome: less burden on nature. Intology is building the sustainable future of technical textiles today.